Shaped Wire Masthead

Shaped Wire Produced to Cross-Sectional Perfection

Shaped Wire is produced to exacting cross-sectional dimensions in our dedicated shaped wire facility. Shaped profile wire minimizes or eliminates costly machining by being net, or near net, in shape.

www.ulbrichshapedwire.com

Available Alloys

View All Wire Datasheets

Applications

Our Approach

Ulbrich was built on a foundation of material expertise and a dedication to investing in critical equipment, enabling us to continually rise to the challenges of modern industrial production. Ulbrich Shaped Wire has become synonymous with metallurgical expertise, combining a focus factory approach with a robust supply line. This enables us to leverage a wide selection of alloys in our wire rolling mills, which furthers our rapid prototyping and custom wire profiling capabilities to develop superior wire for customers whether they require a standard or custom cross section. See our alloy specifications and custom shaped wire datasheets for more information.

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

View All Wire Datasheets

Applications

Our Approach

Ulbrich was built on a foundation of material expertise and a dedication to investing in critical equipment, enabling us to continually rise to the challenges of modern industrial production. Ulbrich Shaped Wire has become synonymous with metallurgical expertise, combining a focus factory approach with a robust supply line. This enables us to leverage a wide selection of alloys in our wire rolling mills, which furthers our rapid prototyping and custom wire profiling capabilities to develop superior wire for customers whether they require a standard or custom cross section. See our alloy specifications and custom shaped wire datasheets for more information.

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

View All Wire Datasheets

Applications

Our Approach

Ulbrich was built on a foundation of material expertise and a dedication to investing in critical equipment, enabling us to continually rise to the challenges of modern industrial production. Ulbrich Shaped Wire has become synonymous with metallurgical expertise, combining a focus factory approach with a robust supply line. This enables us to leverage a wide selection of alloys in our wire rolling mills, which furthers our rapid prototyping and custom wire profiling capabilities to develop superior wire for customers whether they require a standard or custom cross section. See our alloy specifications and custom shaped wire datasheets for more information.

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

  • Silver Plated Copper
  • Nickel Plated Steel
  • Silver Plated Steel
  • Gold Plated Tungsten
  • Gold Plated Beryllium Copper
  • Tin-Lead Copper
  • Silver Plated Copper Clad Aluminum
View All Wire Datasheets

Applications

Our Approach

Ulbrich was built on a foundation of material expertise and a dedication to investing in critical equipment, enabling us to continually rise to the challenges of modern industrial production. Ulbrich Shaped Wire has become synonymous with metallurgical expertise, combining a focus factory approach with a robust supply line. This enables us to leverage a wide selection of alloys in our wire rolling mills, which furthers our rapid prototyping and custom wire profiling capabilities to develop superior wire for customers whether they require a standard or custom cross section. See our alloy specifications and custom shaped wire datasheets for more information.

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Available Alloys

View All Wire Datasheets

Applications

Our Approach

Ulbrich was built on a foundation of material expertise and a dedication to investing in critical equipment, enabling us to continually rise to the challenges of modern industrial production. Ulbrich Shaped Wire has become synonymous with metallurgical expertise, combining a focus factory approach with a robust supply line. This enables us to leverage a wide selection of alloys in our wire rolling mills, which furthers our rapid prototyping and custom wire profiling capabilities to develop superior wire for customers whether they require a standard or custom cross section. See our alloy specifications and custom shaped wire datasheets for more information.

More Options

Don’t see what you’re looking for?
Additional alloys are available upon request. Contact us today!
Contact a Specialist

Common Shapes & Custom Wire Profiles

Our cutting edge shaped wire rolling mills allow us to meet the demanding dimensional tolerances your business requires. Ulbrich has near limitless capabilities to produce custom shaped wire profiles for any application.

60° Keyway Triangle Wire

60° Keyway Triangle Wire

Bevel

Bevel

Blade

Blade

D-Wire (Half, Large, Small)

D-Wire (Half, Large, Small)

Dog Bone

Dog Bone

Multi-Gauge Strip

Multi-Gauge Strip

Rolled Flat Wire

Rolled Flat Wire

Seal Strip

Seal Strip

Serrated Shape

Serrated Shape

Star Wire

Star Wire

Symmetric Vane

Symmetric Vane

Wedge Wire

Wedge Wire

Capabilities Overview

Nuclear Certified Shaped Wire Mill
Our wire rolling mill equipment is quite complex, but also quite advanced. With features such as Automatic gauge control that allow us to roll wire faster and with extreme precision and consistency, these highly specialized wire rolling mills produce shaped, flat, round, and custom profile wire parts that meet or exceed the demanding certification requirements of the nuclear industry.
Combined with our unmatched material expertise, Ulbrich Shaped Wire is uniquely positioned to supply wire products in custom shapes for a limitless range of industrial sectors. Whether you require square wire or large custom profiles for bespoke applications, we can offer shaped wire for practically any market.
In-House Tooling Capabilities
Our in-house toolmakers allow us to remain nimble and to react quickly to customer demands and ensure the highest quality and consistency, particularly with new shapes. If we need to make a change in process to achieve the result you’re after, our tooling center is there to support you and your business. Our experienced, best-in-class, team of toolmakers allows us to prototype things very quickly, iterating rapidly in order to push the right product through the perfect equipment - usually within a couple hours, as opposed to days or weeks it takes to work with outside toolmaking companies.

Manufacturing

Our Shaped Wire Manufacturing & Packaging Capabilities

Ulbrich Shaped Wire is constantly investing in capital equipment to ensure the highest quality products. Our production equipment uses the latest in “on-line” gauging and data acquisition technology, generating full statistical summaries with each production run. This cutting edge technology enables us to get better every time we run a job, and to control our process and offer tolerances as tight as +/- .0025mm (.0001”), on our light gauge products. We also offer rapid prototyping and custom wire profiles and shapes on new product development, and design to meet the needs of our customers in demanding markets such as medical, nuclear, aerospace, solar, electronics, and many more.

Shaped Wire (Profile Wire, Screen Wire and Custom Shapes)
Thickness Range .005″ – .335″ (0.127mm – 8.509mm)
Width Range .020″ – 1.50″ (0.508mm – 38.1mm)

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